Sunday, 13 October 2013

A new bit of bling!

Decided to change the Mercedes header tank on the Stag for two reasons, firstly it has developed a leak along one of its seams, and also because I've always been a bit concerned about access to the spark plugs on that side of the engine. Both problems were not insurmountable, a better location nearer the fusebox would have worked and I could probably have applied some appropriate gunge to the tank to seal it.

In the end I decided to go the route that many Stag owners have followed and fit the Stagweber  aluminium tank that has been designed for the Stag. 



This in itself has shown up a slight installation problem, my alternator is located on the upper nearside of the engine which leaves very little clearance between the bottom of the tank and the alternator fan blades - about 5mm. This is I think a result of using a belt of the same length as the power steering, looking closely at it would suggest a slightly shorter belt will alleviate the problem.

The Tank is now fitted and seems to work well, all I need to do now is fit a low level warning light as the tank has a level switch. I will probably utilise the seat belt warning light which no longer works as I have non standard seat belts fitted.


Sunday, 15 September 2013

Where did the last year go?

I guess the title days it all, just been into my blog, didn't realise I hadn't updated it for nearly a year, last time was all about RBRR preparation, and here we are now, this years 10CR has been completed, not by me unfortunately as my wife and I were cruising around the Bosphorus, Dardenelles and Aegean whilst people were enjoying what sounds like an excellent 10CR this year. Roll on 2015, my entry is planned!

Rather belatedly I can report the Stag performed almost impeccably on last years RBRR, with just a driveline vibration at the legal limit which has now been sorted thanks to a rear suspension rebuild and new diff extension bearing. My Stag activities have been curtailed a bit over the last year, largely due to the birth of two new grandchildren (time wasters!) and my part time job as a Wedding Celebrant/Registrar has kept me busy at weekends, although the Stag was often used to transport me to some nice wedding venues. 

I did manage a few runs though, to the TSSC South Eastern Meet at Leatherhead, my local TSSC Drive it Day run to Hawkinge Air Museum and a Sunday run out to a lovely classic car meet at a local pub, The Dering Arms, Pluckley where there were some very nice cars, including a lovely Austin Atlantic.

The Stag is now sorned for a few months and stored away in my garage, surrounded by lots of cardboard boxes as my Daughter and her family have moved in with us (husband, a 3 year old and an eight week old) while they refurbish their newly purchased house nearby.


Plans for this winter are to get the seats sorted in the Stag, I'm getting fed up with the crumbly foam, and the front suspension needs rebushing.

Anyway here are a few pictures of the Stag and grandson Harry, Born October last year and grand daughter Lola, born 8 weeks ago




Tuesday, 4 September 2012

RBRR Preparation has started!


Today was the start of the preparations of the Stag for the Round Britain Reliability Run, this commenced with draining and replacing the coolant. This required the disconnection of the bottom hose, but like many things on the Stag, nothing is straight forward!  To get to the jubilee clip on the bottom hose, I had to move the Power Steering pump and battery as the screw was at a difficult angle on the top of the hose! Total time spent draining coolant and replacing - 2 hours and a lot of choice words!

Whilst the system was drained I decided to tidy up the pipework leading from the header tank (Mercedes) to the water pump. I had not been happy with the tight run of the hose as it ran around the front of the cam cover so have now cut the hose and inserted a right hand bend which now places less stress on the hose. as can be seen from the following pictures.



 I also took the opportunity to tidy up the fuel hose from the filter to the carb using some steel overbraided hose and a nice clean fuel filter.
Once all this was done, it was time for the oil and filter change. Having struggled with the original spec oil filter I have now decided to replace this with the spin on type on the next oil change! The easiest job today? - putting 5 litres of VR1 into the car!

Next on the list - some copper grease on the back of the brake pads to reduce the squealing from the part worn EBC Green Stuff pads I fitted last year, top up the diff and check the auto box fluid. Check all u/j's and wheel bearings and pack the spares into the hood well.

Thursday, 26 July 2012

Another Stag modification

Today I received an exciting parcel from LD Parts, the specialist Stag parts supplier. I have decided to try out his 'Secret Spoiler'.  To put this in context, a number of Stag owners have fitted various spoilers to the front valance to aid cooling at high speed as it is reputed that the airflow 'stalls' behind the front bumper at continued high speed and misses out the bottom part of the radiator resulting in a increase in engine temperature.


For those of us who prefer the original classic lines of the Stag, there is now a solution that has been developed by LD Parts. I have not included a photograph as it is currently 'patent pending' but it is an extremely simple solution that redirects the airflow to the bottom of the radiator and is invisible to the unknowing. You need to crawl under the front bumper to realise its there.  This evening I fitted it in 5 minutes, provided this warm weather continues, I shall take the Stag along a nearby motorway where I know where the temperature gauge rises to in hot weather when sustained high speed is maintained to see what effect it has.


Details of the 'Secret Spoiler' can be found here:Secret Spoiler

Thursday, 5 July 2012

Another modern update to the Stag



When I first got the Stag I fashioned a home made 'breeze breaker' for use with the hood off using 6mm perspex. This has worked well but unfortunately was cracked rather badly on the 10 Countries Run when I put it in the boot and carelessly closed the lid. I effected a temporary repair with good old Gaffer Tape.

Since then I have been mulling over what to do, replace the perspex, purchase a good secondhand Bosscreen (too expensive new), try to make my own mesh one, or purchase a specially designed mesh one, again too expensive.

In the end I followed an interesting thread on the Stag Owners Club forum where some owners reported that the Audi A4 folding wind breaker was a good fit for the Stag. After bidding on a few on EBay I was eventually successful in getting one within my budget last week and it arrived today

very little modification is needed, just some form of strap to the T Bar which is effected using Velcro as seen in the following pictures. There are two positions it can be used, either using the correct tilt as used on the A4 which means the tonneau covers the back seat but leaves a slight gap by the B Post, or angled against the B post which leaves a slight gap at the back seat. Having tried both positions, there does not seem to be any difference(or increase) in drafts. it is as effective as my previous perspex one.




 And it all folds up nicely in this bag

Saturday, 23 June 2012

No More Spitfire!!

Its not as bad as the title sounds, last week I decided to EBay the Spitfire and today it has gone to a new owner in Dartford that has plans to 'tinker' with it for a hobby. I was pleased that it has gone to a good home and a little sad to see it go given the experiences I have had with it on two failed 10CR and the successful RBRR in 2010.  In fact I think it was the documented history that I had with the car and the photo's across Europe and on the RBRR that helped sell it.

In the end it went for a good price, and exceeded the  reserve I set.

So, I am now down to one Triumph, the Stag which is this years choice for the RBRR

Anyway as a homage to the little yellow Spitfire, here are a few photo memories

2012 - near home
 Club Torque - Spitfire pictured in Spain on front cover
 2010 RBRR

 Drive it Day 2010
 RBRR Meeting Gaydon 2010
 10 Countries Run 2009
 10 Countries Run 2009
 10 Countries Run 2009 - Millau
 10 Countries Run 2007 - Morez
 10 Countries Run 2007 being recovered!
 Drive it Day - 2009
 Spitfire Day - Duxford
 SEM Leatherhead


These are but a few highlights of a very enjoyable time with an excellent little car


Thursday, 10 May 2012

Stag Emergency Fuel Shut Off Device

Having looked at a post on the TSSC forum about the fuel pump emergency shut off device that shuts off the fuel pump in the event of an accident I decided to look into fixing mine.  Ever since I acquired the car some seven years ago the existing device has been circumvented by a previous owner, I know why having taken the existing one apart some years ago, it was thoroughly rusted inside.

Following a link on the forum I secured a modern one off ebay and proceeded to fit it today. The first job was to look at the existing connections to see what bits were needed, I was horrified to see the picture below!



The previous owner had taped everything together so I naturally assumed it had all been connected properly, not so, as can be seen some bent wire had been used to link the wires to the pump and the electronic ignition circuit. As can be seen from the picture below of the extracted wire it had begun to rust inside the connections and presumably was only a matter of time before one of the connections failed resulting in a stranded Stag! 





Having cleaned up the connections I then had to find a suitable site for the new device, there was not room on the nearside bulkhead as the electronic ignition module is mounted there and it was too big to fit in place of the existing unserviceable device.
I therefore elected to put it on the offside (driver's) side extending the loom to this position. Having screwed it to the bulkhead and connected everything together I started the car to make sure everything worked. The car started and ran fine, but how do I check the switch cuts out as it should? Off came the screws holding it to the bulkhead, I was then able to tap it against the bulkhead simulating a hard jolt as in an accident, sure enough the engine and pump cut off as designed - Phew!


Friday, 13 April 2012

Quelle Horreur!!

Why the French you may well ask, I had a moment today that reminded me of my first attempt at the 10 Countries Run in 2007 when the Spitfire knackered a rear wheel bearing resulting in our retirement in France.

It was such a nice day today that I decided to use the Spitfire, on my way home at lunchtime I hit a pothole with the rear nearside wheel which resulted in a very horrible screeching noise from the rear, remembering a similar noise near Dole in France in the middle of the night I limped the final two miles home very carefully.

Jacking the car up when I got home and turning the wheel, there didn't seem any play in the bearing so off the wheel came followed by the brake drum and what dropped out, the top brake shoe return spring! I remember I had replaced the brake shoes last November just before the MOT, clearly I hadn't positioned this spring properly, a quick 5 minutes work resolved the problem and I am pleased to say all is well again.

Well it is Friday 13th!!!!

Tuesday, 10 April 2012

Stag has a new Ticket!

After much gnawing of fingernails today I finally received the call from my local garage that the Stag has passed its MOT with a few minor advisories:

- cracked exhaust mounting on nearside below gearbox
- sheared bolt on autobox oil cooler
- suspected wear in offside rear wheel bearing as tyre shows wear on inside edge.

Can't dispute the first two, but I suspect the last one as that tyre was swapped from the front offside about a month ago and it was showing wear on the inside then! Still I will have a good look at it before the RBRR just in case he was right!

As it was a nice day today, I gave the Spitfire a good run and leaned off the mixture on the front carb as it was running rich, this has certainly improved the idle but I still have a problem with the jet going slightly into 'choke mode' on its own. I will have to look at the linkage a bit more closely as these were new a couple of years go when I replaced the old waxstats for conventional jets.


Monday, 2 April 2012

New Year, New Challenges!


This year its the turn of the Stag to attempt the Round Britain Reliability Run, should be fun I hope, it was in the Spitfire last time. Speaking of which, I dusted the cobwebs off the Spitfire today as it had been sorned since its MOT last November, taxed it and gave it a good run up to Morrisons for some shopping. Its amazing what you can get in the boot!


I have just booked the Stag in for its MOT in our local garage as its renewal has crept up on me and I've only got 7 days left on the ticket. Fingers crossed all is well, I've done all the usual checks but this is the first time I haven't sent it up to Faversham Classics for a service beforehand as I plan for it to have a service closer to the RBRR, it's only done 3500 miles since the last one and 2000 of those were on the 10CR



Friday, 17 February 2012

Mild Panic!!

Went into the garage this morning to be confronted by a very wet floor! Initial investigation showed that the Stag had dumped the contents of the new header tank into the 'V' and spilt out onto the floor. I at first suspected the water pump seal not being used to a decent head of water and started to dismantle the airbox to have a better look, fortunately I noticed the top hose was wet where it joins the thermostat housing and looking more closely at appeared that the leak was in fact from that so I released the jubilee clip and re-positioned it this time tightening it up with a socket rather than screwdriver. I also managed to get a few extra turns on all the remaining 'new' jubilee clips.

Having given the car another good run today I am now waiting for it to cool down to make sure this was in fact the root cause of the problem.

Watch this space -- as they say!


Wednesday, 15 February 2012

Mercedes Header Tank fitted to Stag

Just before Christmas I purchased a header tank off a Mercedes W202 (C200) to fit to the Stag after seeing a few similar conversions, particularly that done by Danny Stroud who had put an excellent description of his on the Grampian Stags website.

After conversing with Danny through email, following which he sent me further photo's I followed his lead and sourced most of the parts and hoses from Car Builder Solutions, which coincidentally is only a mile from home.


I have deviated slightly from Danny's installation and used a tee in the top hose rather than using a half inch BSP elbow in the radiator filler cap, this follows a route taken by other Stag owners.
The fixing of the tank was actually the hardest bit, identifying suitable brackets to provide the supports, in the end I decided to use some 3mm steel brackets from B&Q. I have yet to fashion one for underneath the tank, but it is well supported by those fitted so far.

A major headache was reducing the size of the hose from the header tank from 25mm to 15mm, as the alternator had been relocated to the nearside this left little room for my initial plan to use a straight reducer, I solved this by using a 90degree elbow reducer immediately below the header tank, allowing me to use the 15mm hose behind the alternator to connect to the water pump.

After a good test yesterday running the engine up to temperature and giving the Stag a good hard run for half an hour, no leaks etc were found. All I need to do now ids fit the lower support bracket and maybe think about fitting a water level sensor. Round Britain Run preparation continues!

Saturday, 29 October 2011

Spit and Stag update

Good news on the Spitfire, took it for its MOT this week to a new classic friendly garage in the Hildenborough area. Initially it failed on the emissions but with a little tweaking that was resolved. So I now have a brand new style MOT and the car has been put back in the garage until the end of January when the Stag's Tax runs out. I'll then put the Spitfire on the road and leave the Stag on SORN until March.

Speaking of the Stag, post 10CR the idle has been a little lumpy and sometimes cuts out when idling in Drive. Decided to have a look today - found the central bolt holding the carbs onto the O'ring was loose and the carbs were moving. A quick spanner job and the car now idles perfectly.

Took a drive up to Faversham Classics in the Stag, Trevor had rung me to say he'd got one of the heads off my old engine at last and did I want to see the condition.
Suffice to say it was well stuck - only one head bolt came out and he had to spend a number of days jacking up the head so that he could cut through all the studs. No way could that have been done in the car! So my decision to go for a newly built engine was clearly the right one. Apparently he thinks the original engine was a Tony Hart Rebuild.

Tuesday, 18 October 2011

Two Weeks later

Two weeks ago I started preparing the Spitfire for its forthcoming MOT. I am pleased to say it is now as ready as it will ever be. I (together with my neighbour Andy's help and advice) have ground, drilled, patched and welded parts of the floor to sill joints, primed and painted the interior and exterior floor sections and repainted the outer sills.


Unfortunately the
existing Inca Yellow does not match the paint I bought. So once the car has been MOT'd (fingers crossed) I will be taking the car to a local paint supplier to get a better match, then I'll respray the sills in primer and start again!

One of the other decisions I made during this process was to refit the original seats, replacing the MX5 ones that I fitted for my attempts at the 10 Countries Runs in 2007 and 2009.

The original seats are in a quite good condition having spent the last 4 years in the garage loft with only a small split in the drivers seat. I have also replaced the rear brakes and adjusted them, replaced plugs, adjusted points and generally serviced the car. It still seems to be running a bit rich, so a bit more tuning is needed before the MOT. I even bunged some Redex into the Tank!

The MX5 seats are probably going to be tried out in Andy's Toledo to provide a bit of extra comfort for next years Round Britain run. We have already measured them and it looks like they will only need some minor fettling on the runners.

Friday, 30 September 2011

Spitfire Rust Removal

With the 10CR well and truly behind me , my attention has now focussed on getting the Spitfire back on the road. It has been on SORN for a couple of months now since both the tax and MOT expired. At last years MOT my tame tester (now retired unfortunately)remarked on the crustiness of the sills.

Having recently gone 'thirds' in a new gasless MIG welder with my neighbour Andy (car 48 in the 10CR) and his son in law I decided to make a start on getting the Spitfire ready for its MOT, which is planned for the end of October. A garage local to my area TSSC meeting point is opening up on our club night to show us how the MOT is carried out and the Spitfire is planned to be one of the guinea pigs!


Andy and I started on the car this week, the offside sill was not too bad, and only one patch was needed on the floor. I decided to strip the paint off the sill completely as it had suffered from brake fluid spills in the past.

The nearside sill/floor is much worse and as I write this has been prepared for 3 large patches to be welded in during the next week.


It has been a steep learning curve for me, never having touched a welder before, Andy is a good teacher and I managed some quite good plug welds today, but my seam welding leaves a lot to be desired!


Ideally, the correct course of action would be to put in a complete floor panel, and new inner and outer sills, and this may happen in a couple of years if I keep the car, in the meantime I have taken the decision to do some more 'minor' surgery to keep costs down.




Sunday, 25 September 2011

10CR CAR 12

On the 8th September, my brother Richard and I embarked on our third attempt at completing the bi-annual Ten Countries Run. This year we used my 1978 registered Triumph Stag V8 – on the previous two occasions we had attempted the run (2007 &2009) in my 1976 Spitfire 1500, only to abandon them due to breakdowns.










The Stag
was well prepared and I was carrying all sorts of spares including Alternator, Power Steering Pump, Fuel Pump, Electronic Ignition module, oils, water etc.

We departed from my home near Maidstone at 6.30am, accompanied by my neighbour Andy in his Toledo 1300 - a first timer on this run, although like me he had successfully completed the Round Britain Reliability Run last year. We arrived at The Plough, Crews Hill where we just managed to squeeze in a bacon sandwich before turning around and retracing our steps going back past Maidstone to Dover to catch the 12.15 ferry to Calais.







Our first stop should have been Steenvoorde, but we missed it and carried on to the 2nd stop at Charleville Meziere,we met up with Andy there and had a coffee break and rest for an hour. At our next stop Bartenheim, we parked in a large car park by a Kart Circuit where we attempted to get a couple of hours kip only to be woken by low flying jets at 5am!

At 5.15 having made sure our Swiss Vignette was firmly stuck to the windscreen and proceeded to Basel where we were stopped at the border and questioned by the guard who wanted to know if there was a rally on as there had been a lot of old cars going through!

The route book then took us up the Brunig, Grimsel and Furka Passes. These were magnificent roads with fantastic views and hairpins, which the Stag took in its stride, although being an auto it did tend to stay in 2nd and 1st gears most of the time! Andy was following in his Toledo and we pulled over occasionally to wait for him and his wife Di to catch up. We missed the Gotthard Pass, trying to be clever we decided to use the St Gotthard Tunnel not realising the Control Stop was at the start of the Pass above us! Rather than retrace our steps we continued to the next Control Stop at San Bernardino using the old road, again a lovely road with lots of hairpins through the tree line. We were supposed to approach the Stelvio Pass through the Bernina Pass and Livigno, but decided to make up time going on through St Moritz to Zernez and approached through the Umbrail and Ofen Passes. The car struggled up the last part of Stelvio, I suspect due to the altitude, some power was lost and it was getting very hot, so we had a long break at the top having a superb sausage roll from one of the street vendors there. We continued down Stelvio to our overnight hotel stop near Cavalese in Castello Di Fiemme where a number of other teams were also staying. Having stuffed ourselves with the ‘Stelvio sausage’ we didn’t have dinner, just beer!











The following morning we had a superb continental breakfast accompanied by a lovely Apfelstrudel in the hotel and departed for our Saturday start point at Passo di Lavaze. After climbing the pass and descending down it we used the old route to Vipitano which took us alongside the busy and congested autoroute with little delay. On the way to Vipitano we picked up a third car for our little convoy, Sam Shattock and Keith Bennett in their TR4a which was suffering from overheating problems and appreciated our leisurely pace! Halfway up the Jaufen Pass we stopped in a lay-by and Andy brewed up the kettle on his stove for coffees and teas. It was a typically English scene enhanced by Andy & Di producing picnic chairs from their car boot! After climbing to the top we started our climb up the Timmelsjoch (2509m) – an arduous but far more enjoyable run than Stelvio. We stopped halfway up to give the cars a breather but it was well worth the climb

The descent from the Timmelsjoch was as enjoyable as the climb up and we descended through the skiing resorts of Obergurgl and Solden to join the Innsbruck to Bregenz autoroute collecting an Austrian Vignette from a BP Station on the way to Liechtenstein,

We let the Sat Nav find our way out of Liechtenstein and continued on towards our next overnight Hotel stop in Lautrach, Germany We arrived at the hotel at around 7pm, where we had a very welcome beer or two followed by an excellent dinner and early night. Richard and I had our photo taken by Ellis Stokes next to the Stag as this was the furthest we had achieved so far in a Ten Countries Run!

Up at the crack of dawn – to be met by a welcome cup of tea brewed by Andy as we were sharing a 2 bed roomed apartment with him and Di. After a welcome shower I went down to do the usual car check, Oil, Water, Tyres, Food etc. Whilst down there I loaned the use of my Compressor to fellow entrant Steve Radley as one of his tyres was low and his spare was already punctured. After a while it was apparent no more air was going into the tyre, the valve had split and this now left him in an even worse predicament. I was pleased to hear from him later in the run that he managed to borrow two rear wheels from a couple of donor’s for his Mk1 2000.

After another excellent breakfast we left for the Sunday start point at Aichstetten, only a few miles away from our hotel, which gave us a nice early start for the day’s run up to the final overnight stop and finish at Rolduc. We had a good run up through this part of Germany with the hood down until we reached the next control point at Pirmasens. Where we refuelled both ourselves and the car, we left on the next leg to Spa. On the way we were hit by torrential rain for the next half hour or so, reducing our speed to a necessary crawl. I was told later that some of our fellow travellers were not so lucky and got caught with their hoods down.










On entering Belgium we let the Sat Nav lead us to the next control point – Spa – so I chose the Circuit de Spa Francorchamps from the Sat Nav menu and it lead us off at an earlier junction than the Road Book suggested, taking us along some very quiet straight roads to a rear entrance for the circuit where we could take a suitable picture of the cars and listen to Porsche cars racing on the circuit.

Our final leg took us back into Germany through some heavy traffic, only to find that the road we were supposed to take was closed, again, Sat Nav came to our rescue taking us along some nice country roads into Kerkrade, the Netherlands, THE FINAL COUNTRY!!, and our final destination for the day and the official end of the run.










The car was pretty much faultless given the treatment it received in the Alpine Passes, it proved to be remarkably economical for a Triumph V8 Auto returning 27.5mpg average, confirming that the car does indeed have a 3.41 ratio Diff which also accounts for the 7% inaccuracy in the speedo and odometer.

The car required no top ups of oil, auto or power steering fluids and the tyres kept their pressures, which was a surprise as at home, they regularly need a bit of air each week. The car did use a half litre of coolant, but this was more likely the result of me stupidly leaving the expansion bottle cap off whilst checking the level in the radiator causing the bottle to fill rapidly and overspill. – Stag owners take note!

After an excellent buffet meal, lots of the local beer and a good night’s sleep we had a reasonable back to Calais. After stopping at a local wine store to fill up the back seat we arrived in time for our 2.15 ferry home. The Ferry departure was delayed for a couple of hours, and once near Dover the ship had to ‘heave to’ for an hour until a berth came free for it to dock. We remained in the restaurant having ‘eaten’ our way across the channel. We made the trip home to Maidstone up the A2 in record time!

Overall this was a great run, was great fun and gave us a great sense of achievement, our thanks go to the organisers Ellis Stokes,Andy Flexney, Paul Darbyshire and Rob Southern for all their hard work in making the 2011 run such a great success.